Project Description

Case Study

Do You Have A Floor Project We Can Help With?

Get a free quote

Case Study: Manufacturer Resin Flooring Installation

ACC Flooring Ltd was asked by a long standing client to refurbish one of their main production areas. The high build coating to existing truck route had worn due to trafficking & both the areas under the two production lines & the safety walkway required refreshing.

The total area of 390m² was prepared by enclosed shotblasting & vacuum controlled diamond edge grinding to ensure that all the laitance was removed.

The truck route required a robust system to provide longevity and performance in a highly demanding area. The concrete substrate was prepared with an epoxy primer prior to the installation of a heavy duty polyurethane screed in Charcoal to 147m². The product was installed at 6mm with high abrasion & outstanding durability properties providing the perfect solution for this heavy traffic area. The expansion joints were diamond saw cut & infilled with a polyurethane modified epoxy jointing compound.

2 coats of a high build epoxy coating in Mid Grey with a slip resistant Chelford aggregate scatter between coats was applied to the two production lines of 164m². Offering both good chemical resistance & good impact resistance and providing a seal surface a high build epoxy coating will have a life expectancy of 7 years in these areas.

The walkway to 79m² was re-instated with 2 coats of a high build epoxy coating in Red again with a slip resistant Chelford aggregate scatter between coats to provide a low slip potential. A coat of Altro Line high build epoxy coating in White with a high gloss finish was applied to outline the walkway to 73m at 100mm wide. Altro Line is ideal for defining isolated areas & spaces as well as zebra crossings & walkways & is available in Black, White, Safety Yellow & Safety Red.

The work was completed in a 3 day window incorporating weekend hours to minimise downtime for the client & cause minimal disruption to this busy manufacturing department.


Advice and site survey

We offer free technical advice on resin flooring. As well as quotations, product recommendations and free on site surveys.

Project Details


August 2020


Bradford, West Yorkshire


Epoxy Coatings & Demarcation


Industrial Flooring


FeRFA Type 8


Download this case study (PDF 600kb) and show to your work colleagues.

Project Gallery

repairing walkway in red
completed resin floor in grey for a manufacturer
completed resin floor installation
completed resin floor repairs in red
preparation of floor before resin installed
resin flooring at a manufacturer in bradford

More Case Studies