Project Description

Case Study

Do You Have A Floor Project We Can Help With?

Get a free quote

Case Study: Vehicle Repair Centre Industrial Resin Flooring Installation

ACC Flooring Ltd was asked by a returning client to provide a fit for purpose floor finish to a new vehicle accident repair centre.

The existing concrete substrate required breaking out of the damage areas and infilling with ACC Bulk, a resin rich heavy duty polyurethane repair mortar. The product is trowel applied to a thickness of 10 – 60mm and can also be used as an underlayment on concrete and polymer modified cementitious screeds and to form falls or ramps prior to the application system.

The failed expansion joints and substrate cracks were raked out and infilled with ACC Maintain Joint Repair polyurethane patching kit. This is a low odour polyurethane concrete which is rubber modified and provides excellent physical properties in terms of impact resistance and will withstand wear from forklift trucks and wheeled vehicle traffic.

Unlike epoxy compounds ACC Maintain Joint Repair will cure at temperatures below 5°C.

2 coats of Altro Tect high build epoxy coating in Winter Grey was installed to the 235m² area. We also include a slip resistant aggregate to the areas in front of the roller shutter doors to provided added health and safety benefits for both employees and customers.

Altro Tect offers medium duty wear characteristics and is ideal for vehicle work shop spaces. With the advantages of a providing a fully sealed surface with both good chemical and abrasion resistance in a high gloss finish with ease of cleaning the product has a life expectancy of 7 years.

The project was completed on budget in the agreed timeframe.


Advice and site survey

We offer free technical advice on resin flooring. As well as quotations, product recommendations and free on site surveys.

Project Details


January 2021


Caldicot, Wales


High Build Epoxy Coatings


Industrial Flooring


FeRFA Type 3


Download this case study (PDF 600kb) and show to your work colleagues.

Project Gallery

completed resin floor installation for a vehicle workshop
concrete substrate with cracks repaired with ACC bulk
grey resin flooring for a vehicle repair workshop in wales
concrete workshop floor before work started
installing grey resin flooring to workshop floor
new workshop resin floor in progress
old workshop floor before the concrete was repaired
workshop floor after the concrete substrate was repaired and ready for the resin

More Case Studies